Influence of manufacturing variables on characteristics and the agronomic value of partially acidulated phosphate fertilizers

Partially acidulated phosphate fertilizers are manufactured either by direct partial acidulation of phosphate rocks (PRs) with sulphuric and/or phosphoric acid (directly acidulated PAPR) or indirectly by mixing reactive phosphate rocks (RPRs) with single superphosphate (SSP-RPR mixture). This form of low cost fertilizer manufacture is suitable for improving the agronomic value of unreactive PRs or production of high analysis fertilizers that can have agronomic values similar to fully acidulated phosphate fertilizers. The solubility characteristics of the directly acidulated PAPRs are affected by the type, composition and concentration of the acid used for acidulation, degree of acidulation, nature and fineness of PR and the method of manufacture. In general, partial acidulation with phosphoric acids which contain minimum amounts of metallic impurities acidulates more PR and results in more soluble P in the product. In the case of SSP-RPR mixtures made by adding RPR to immature SSP, the nature of PR used for SSP manufacture and the time of addition of RPR to ex-den SSP mixture affects the quality of the product. In order to minimize the selective reaction of the RPR with residual acid present in the ex-den SSP reaction mixture, RPR should not be added until PR acidulation (used for SSP) is essentially complete. The agronomic value of partially acidulated phosphate fertilizers is affected by the amount of water soluble P and the solubility of residual PR. None of the single extraction tests such as 2% citric acid, 2% formic acid and neutral ammonium citrate appear to be appropriate as indicators of 'plant available P' in these fertilizers. Double extraction procedures which remove both the soluble P and the residual P have been investigated, but need to be correlated with agronomic data before they can be adopted as quality tests.